Tyres can’t function without this critical raw material. Whether its natural or synthetic rubber you are interested in, articles bearing this tag feature this indispensable polymer.
Singapore-based Stamford Tyres is entering into a joint venture with Sumitomo Rubber Industries to produce passenger car radials in a new factory in China, being built by SRI. SRI will hold 60 per cent of the JV. The factory should begin production in the first quarter of next year and will eventually have an annual capacity of three million units, destined for both domestic and export markets.
The Hong Kong Special Administrative Region’s (HKSAR) government is proposing that all new tyres are registered and taxed. A spokesman said that new car buyers will be required to pay an annual tax of HK$100 (11 Euro) for the five tyres on a car. The money will be used to buy and operate machinery to turn scrap tyres into rubber bricks, used to pave roads, and once the capital outlay for the machinery is recouped, the tyre tax will be lifted. The proposal has the backing of the Hong Kong Automobile Association.
T&A has looked at the waste tyre issue several times recently. In fact retreading and recycling is hardly ever missed from the magazine. Our focus has largely been on the legislation, the collection, the mass disposal of tyres and the issues surrounding the problem. There is nothing to say that those issues will go away any day soon. Some of the solutions being wholeheartedly supported at present are not universally popular, and may themselves in time become problems. Most solutions only extend the life of a tyre, or its constituent parts, ultimately the waste will either be burned or buried. The key to winning ground in this battle is to extend the life of the product before it is disposed of. Some say, closing the loop.
If you try asking a granulating company what their products get used for, they will usually admit to Equestrian surfaces, or sports surfaces, but little else. Yet we are told that rubber crumb has a multitude of uses, but what are they?
The article in October’s issue looks at some of the wider uses for waste tyres, serious and not so serious.
Cooper Tire & Rubber has signed an agreement with Hangzhou Zhongce, whereby the Chinese manufacturer will produce 250,000 – 350,000 radial medium truck tyres (RMTs) a year. Moulds and other equipment are being transferred to China from Cooper’s plant at Albany, Georgia, where all of Cooper’s RMTs are currently manufactured. Albany makes 25,000 tyres daily, of which 1,200 are RMTs and the plant employs 1,500 workers. The Chinese-made tyres will be produced under Cooper’s brand names and will be manufactured according to Cooper’s technical specifications.
Cooper Tire & Rubber Company will announce its third quarter financial results before the market opens on Thursday, October 16, 2003. A conference call discussing the financial results will follow at 11:00 a.m. (EDT). Individuals can access a webcasting of the conference call at our investor relations web page at www.coopertire.com
Goodyear Tire & Rubber Company will invest 30 million US dollars to ease the debt burden of its Indian arm. The funds would be invested through the external commercial borrowing route in Goodyear India to retire high cost debts in favour of low cost borrowings. “India is an important market for Goodyear. We continue to seek ways to introduce tyre technology,” said Antonio Canallini, chairman and managing director, Goodyear Tire & Rubber Company, India. The joint venture company Goodyear South Asia Tyres Ltd. has recently augmented production capacity by 25 per cent at its Aurangabad facility.
The Goodyear Tire & Rubber Company has stated that its new labour contract with the United Steelworkers of America (USWA) meets the operational flexibility and cost-savings goals established prior to the negotiations. “Our goal for these negotiations was to achieve what some thought was impossible: a fair agreement that contributed approximately 1 billion dollars in cost savings and cost avoidance over its three-year term without a work stoppage,” said Robert J. Keegan, Goodyear chairman and chief executive officer.
The TIC has gained nationwide publicity for its campaign to have tyres “dated”. A recent press release on the need to dispose of aged tyres has been taken up by the US-based Strategic Safety LLC asking the NHTSA to require tyres to be “expiry marked”
Tire manufacturers responded that the idea may not be realistic since there are so many variables that affect ageing. “It’s not so simple to just slap a date on it,” said Dan Zielinski, a spokesman for the Rubber Manufacturers Association. A statement that flies in the face of the advice given out by the TIC, funded by the tyre industry in the UK, that told consumers “consumers to replace unused tires if they’re older than 6 years and replace all tires older than 10 years.” Zielinski said a discussion of expiration dates would be worthwhile, but said NHTSA shouldn’t act without collecting some solid scientific evidence. Zielinski said tyre manufacturers had concerns that the end users would ignore the “expiry date” or see the move as another rouse to force the consumer to buy more tyres. NHTSA spokesman Rae Tyson said the agency hopes to have a proposal on tyre ageing by June 2005.
Dunlop has announced a new, multiple application tyre targeted at the multi-purpose usage engaged by sport-utility vehicles and light trucks. The new Dunlop Rover RVXT is an all-terrain performance tyre carries the Rubber Manufacturers Association’s standard that designates tyres designed for use in severe snow conditions. The Rover RVXT is labelled with the mountain-and-snowflake symbol on the sidewall to distinguish its capability as a winter tyre. A key benefit for Dunlop dealers is the consolidation of two existing product lines – the Dunlop Rover RV and Rover P-Metric – as the new Rover RVXT hits the market. The new line offers 31 sizes, ranging from 15-inch to 17-inch rim diameters. The Rover RVXT’s tread pattern features a rugged, four-rib design to provide excellent on- and off-road performance. The tread has deep lateral grooves that provide extra traction in tough conditions, and circumferential grooves that assist in channelling water away from the tyre’s contact point patch with the road surface.
Although the fire at Bridgestone’s factory in Kuroiso City is now under control, the after-effects are only now becoming apparent. Production has been halted indefinitely until the extent of the damage has been assessed. Spokeswoman Setsuko Ozaki, quoted on the Automotive News website, said “we have no idea when production will resume or how big a blow the fire will have on our earnings, but with an incident this big, there’s bound to be some impact.” Analysts suggest any impact on earnings would be small, but this didn’t prevent Bridgestone shares falling seven per cent on the Tokyo Stock Exchange at one point, against a market that rose two per cent overall. Shares in rival tyre manufacturers Yokohama and Sumitomo Rubber Industries rose by more than five per cent.
Cooper Tire & Rubber has announced a five-year agreement in the USA with Formula Motorsports Inc to create the Cooper Tire Championship Series, which will be the home of the Formula Ford 2000 Zetec racing programme. There will be three categories, all using Cooper Zeon racing radials. Cooper chairman, president and CEO Thomas A. Dattilo said that the group has a rich racing heritage in Europe with Avon tyres and it wants to expand this expertise more aggressively in other markets.
A success story for Marangoni is its activities in Brazil, thousands of miles from its European activities. Marangoni’s involvement in Brazil began in the early 90s as a partnership with Brazilian market leader UNISA for the transfer of technology for the manufacture and marketing of the Ringtread product. At its height, there was a network of 15 authorised RTS dealers in Brazil.
However, the serious economic downturn saw UNISA go bankrupt, threatening Marangoni’s progress in Brazil, but the operation in that country was kept alive by the determination of a group of former directors of UNISA, headed by Mr. Dary Fernando Figueiredo. The reason that Marangoni was so keen to remain established in Brazil is that the country is the world’s second largest market for retreads, with a monthly consumption of 12,000 tonnes of rubber, which corresponds to some 10 million retreaded truck tyres annually.
In 1998, Mr. Dary Fernando Figueiredo founded a new company with its head office in Sao Paulo, which had a small warehouse and just one customer. This eventually became Marangoni do Brasil and, in April 2001, a new facility was opened for the production of precured treads, representing an investment equivalent to nearly 12.6 million Euro at current exchange rates and covering an area of 53,000 square metres. Growth was rapid and, in 2002, the volume of treads produced reached 220,000, for 30 customers. The key to this success lies in the close partnership established between authorised dealers and Marangoni do Brasil; a relationship focused on the distribution of the product and the commercial assistance provided to the dealers in their work in the fleet market.
As far as Marangoni is concerned, the story is far from over, as future sales objectives involve a portfolio of more than 50 customers and sales of 550,000 retreads by the year 2005.
In the USA, a panel of three federal judges has rejected a proposed tyre pressure monitoring system (TPMS) as it allowed too great a margin for error. TPMS was made compulsory in new cars following the Ford Explorer/Firestone tyre episode. The National Highway Traffic Safety Administration was ordered to come up with a TPMS for cars and it offered two systems – one which required a sensor on all four tyres (direct system) and one which used existing technology systems, such as ABS, to estimate pressure (indirect system). Consumer groups claimed that the second system was not effective all the time, and thus did not meet the law’s requirements, and the judges agreed, ordering the NHTSA to formulate a new rule.
The argument of the consumer groups was that indirect TPMS works by comparing the speeds of two diagonal wheels with the other two diagonal wheels and, as such, cannot tell whether all four tyres are under-inflated or whether two tyres on the same axle or the same side of the vehicle are under-inflated. The judges accepted this view and one of them, Robert D. Sack, said “The record discloses that the added cost for a system that worked all the time, rather than half of the time, was less than $10 per car.”
A possible beneficiary of the ruling could be Goodyear Tire & Rubber, which has developed a direct monitoring system in partnership with Siemens VDO, whereby a computer chip embedded in the tyre warns the driver of air pressure loss via radio signals to a dashboard display. The system is currently being tested by several vehicle manufacturers for their 2006 models. A Goodyear spokesperson said “we think the debate will continue between the automotive industry and consumer groups for a while. Either way, we support tyre pressure monitoring systems.”
Consumer groups were less diplomatic, hailing the decision as “perfect”. Clarence Ditlow, executive director of the Center for Auto Safety – a frequent critic of the auto industry – made his position plain when he said “This decision will block the pro-industry, anti-consumer, deregulatory campaign of the Bush administration”. This is a reference to the fact that it was the White House’s Office of Management and Budget, which had wanted a TPMS that was less costly than direct monitoring.
For the vehicle makers, a spokesperson for the lobbying group the Alliance of Automobile Manufacturers said that the AAM prefers a system that would allow auto manufacturers to choose between technologies. The spokesperson added: “the cost gap between the direct and indirect systems appeared to be wider than that cited in the ruling”, which would appear to be an indication that we may not yet have heard the last word on the subject.
Yokohama Rubber is to introduce its Advan tyre brand into Europe for the first time at the forthcoming Frankfurt International Motor Show. The tyres on show will be run-flats and it is believed that Yokohama will market Advan as a high quality, high performance tyre for luxury cars, building up brand awareness by participation in motorsports events. Advan is an established brand in Japan and its only European exposure so far has been through OE fitment on imported vehicles.
After months of protracted negotiations, the Goodyear Tire & Rubber Co. and the United Steel Workers of America (USWA) arrived at a draft agreement for a new labour contract, designed to last three years and covering 16,000 Goodyear associates in the USA.
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