On February 15th, Bridgestone opened its fourth plant in Japan devoted to the production of diversified products such as high performance functional films and precision components of rubber and plastic. The factory, sited in Iwata, covers an area of 17.3 hectares, of which 2.3 hectares are under cover, and employs 130. It is Bridgestone’s 15th factory in Japan.
Marangoni Tyre plans to invest US$ 200 million to build a second tyre factory in Europe with a capacity of 4.5 million car and SUV tyres a year.
A. T. Kearney and the weekly magazine Produktion held a competition for “the best factory of the year”. 80 plants were nominated and the winner of the first prize for “outstanding manufacturing processes” was the Conti Teves factory in Rheinböllen, which produces brake components.
A tyre expert hired by Bridgestone/Firestone has identified cracks in the belt skim – the rubber compound used to bond steel belts – as the cause of problems with some Firestone tyres. However, another tyre consultant, Rex Grogan, said that he told the company back in April 1999 that he had found the same problem. He blamed the use of inexperienced personnel working at the Decatur plant during a labour dispute.
The Italian Goodyear factory should close in March. EU officials have criticized the American company for not considering the rights of the employees involved.
Ford has announced that car production will end at its Dagenham plant by 2002, with the loss of 1,900 jobs. Dagenham is Ford’s largest UK factory, where the Fiesta and Courier vans are built. Ford also announced that 500 new jobs would be created at Dagenham over an unspecified period in the engine manufacturing operations.
Hayes Lemmerz International, the world’s largest wheel manufacturer, plans to invest 23 million US dollars with the objective of quadrupling the annual capacity of the Mexican aluminium wheel factory in Chihuahua to 1.2 million units by the year 2001.
The foundation stone for a MIRS-factory was laid in the presence of Ministerpräsident Koch from the area of Hessen/Germany. Pirelli is investing 100 million Euro to produce about 1.5 million ultra-high-performance tyres by the year 2005. MIRS will create 200 more jobs. In addition to its own investment, Pirelli will receive an additional government grant of about 15 million Euro for meeting special environmental requirements.
To boost market position Degussa-Hüls wants to invest Euro 80 million to expand the production of precipitated silicas at its factory in Wesseling/Germany. Silicas, along with rubber silanes and rubber carbon black, are important components in reducing the rolling resistance of tyres.
The first production line utilising MIRS technology (Modular Integrated Robotized System), was unveiled by Pirelli chief Marco Tronchetti Provera at an international press conference on 11 July at the company’s Bicocca factory. The MIRS process is managed entirely on-line. In the next three years, four more MIRS plants will be opened in Germany, the UK, the USA and the Far East, representing an investment of 500 million Euro (excluding building and servicing costs). Total production capacity will be 10 million HP and UHP tyres a year.
Dunlop Tyres UK announced today that it will cease truck tyre manufacturing at its Birmingham factory. 650 jobs from a total workforce of 1,700 will be affected. Car, light truck, motor sport and racing tyres will still be made at the plant. Dunlop says the move is part of a Europe-wide rationalisation process as a result of excess capacity in the European tyre industry and the current market situation.
Following a recent feasibility study, Michelin has announced that Bangalore is the most likely site for a new manufacturing plant, as various producers have factories in this region. Other cities being considered are Pune and Baroda.
Israeli company Alliance Tire is to close its Petach-Tikva plant (Tel Aviv). Production will continue in the second Alliance factory at Hadera.
Bridgestone has launched the production of passenger car and light truck tyres in Poland. Right now the factory has a capacity of about two million tyres for passenger cars but in 2001 Bridgestone plans to manufacture three million high performance tyres.
The news that BMW was going to sell its loss-making (1999 losses alone were 1 billion Euros) subsidiary Rover provoked an understandably strong reaction in Britain. Some estimated that 50,000 jobs (including those of suppliers) could be lost and BMW’s name was mud with workers, unions and the British Government, which accused BMW of lying. Undeterred, BMW began breaking up the Rover group, selling Land Rover to Ford for 3 billion Euros and the Longbridge car factory to venture capitalists Alchemy Partners, with BMW writing off debts of £2 million. BMW is retaining the factory at Cowley, where the new Mini will be made. Alchemy plans to re-name Rover as MG Cars and to move away from volume production to make sports cars and sports saloons. This would keep the Longbridge factory open, but with a much reduced workforce. Amid the thousands of paragraphs criticising BMW, some industry pundits have questioned the vulnerability of the German group and there are rumours of larger companies (VW and Ford are two who have been mentioned) sniffing around BMW. The major shareholder in BMW is the Quandt family, whose members insist that the company will remain independent. More details in the April issue of TYRES & ACCESSORIES.
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